Originating from India and Malaysia, mango is a common tropical fruit. It looks oval and light yellow. Mango is rich in protein, vitamin, minerals and other nutrients. It has efficacy of antioxidation, which can lower the risk of cancer, prevent cardiovascular disease, resolve phlegm, delay senescence, strengthen stomach and anti depression. Mango pulps taste sweet, which can be eaten directly or made into dried fruits. Usually, mangos are processed into mango juice, brewed wine, mango vinegar, dried mango, and canned mango.
To process mango into juice drinks can prolong their shelf life, promote added value, increase farmers’ income, and enrich the fruit juice market. The mango juice production process covers sorting, peeling and destoning, softening, pulping, homogenization, degassing, sterilization, filling and packing, cooling. AGICO provide whole set of mango juice production line. High quality and reasonable price is guaranteed!
A mango juice production line includes the following equipment, but not all the equipment are indispensible.
Sorting process aims to inspect raw material so as to ensure the quality of mango juice. Nine mature is the best. Fruit sorter can help staffs get ride of those unripe, diseased or rotten fruits.
Roller bar mango sorting machine can be used to select mango and other spherical and oval fruits. This fruit sorter can work individually or connect with other mango juice processing machines. The roller bars are driven by horizontally moving chains, putting mangos forward and rotating them at the same time. During this process, the staffs can observe from all angles and pick out the unqualified ones.
AGICO mango sorting machine has the following advantages:
This mango juice production process is carried out by the surfing type fruit washing machine. It applies to spherical and oval fruits. Under the washing of high-pressure water pump, fruits roll and get rinsed by the tumbling water. Then they are bring into an elevator for the next process by the onrushing water.
Superiorities of surfing type mango washing machine:
Put mangos in boiling waters for 3-5 min, passivate or destroy the polyphenol oxidase, and stabilize the color and improve flavor. Preheating can also eliminate the air in raw materials. In this way, we can prevent oxidation and browning of mangos, and soften mango pulps to facilitate pulping and juice extracting.
This mango pulper machine integrates the function of mango peeling, destoning and pulping. As a specialized mango juice processing machine, it can remove the core and peel of mango completely and reduce the lose of mango pulp as much as possible. The pulp recovery rate is up to 99.5%. The production capacity is from 5t/h to 20t/h.
AGICO mango pulping machine has such advantages:
Usually, mango juice contains certain quantity of air, which is stored in fruits or interfused during mango production processes. These airs many cause juice oxidization and corrosion to the containers. By expel the air with a vacuum degasser, we can prolong its shelf life. Requirements for degassing are vacuum 0.65-0.75 Mpa, 90-95℃, and 10-15min.
After degassing, the mango juice will be homogenized under 20-25MPa pressure for 2-3 times in a homogenizer. Then the big particles in mango juice are crushed to under the size of 1-5μm. Homogenization can unify the particles in fruit juice, regulate sediments and improve drink taste.
Sterilization is a necessary step to ensure the shelf life of mango juice. It can eliminate bacteria, yeast and inhibit enzyme activity in fruit juice.
AGICO mango juice sterilizer can realize high-temperature sterilization and pasteurization. This pipe sterilizer boasts large contact area, fast heat exchange speed. The sterilization temperature can be adjusted from 62℃ to 85℃. Composed of several pots, it applies to small scale production and multiple purpose.
AGICO mango juice sterilizer has the following advantages:
Juice filling machine can realize filling and packing of mango juice, which's a necessary step for mango juice mass production and sale. AGICO automatic bottle filling machine can carry out bottle transmission, overturn, filling and draining process automatically. As an ideal equipment for mango juice packing line, it features superior material, pretty appearance, simple operation, convenient maintenance, which applies to a wide range of bottles shapes and materials.
AGICO mango juice filling machine has the following advantages：