Custom Vacuum Emulsifier Machine for Your Industry

Does your jam end up with excessive bubbles that ruin its appearance? Does your mayonnaise separate and release water during production? Our food-grade vacuum emulsifying mixer is engineered specifically to solve these problems. Through vacuum defoaming and high-shear homogenization, it helps you produce high-quality products with uniform texture, smooth mouthfeel, and extended shelf life. Besides the use in the food processing, it is equally suitable for cosmetic cream and pharmaceutical ointment production, only with one machine can realize  multiple applications.

Through many years of continuous refinements in equipment structure and repeated technological breakthroughs. AGICO's high-shear vacuum homogenizer emulsifier machine achieves a tangential speed of up to 24.5 m/s. Combined with the patented homogenizing structure, the shear pressure is increased to 39 MPa. This ultra-high shear pressure is the key guarantee of outstanding emulsification results. AGICO ZJR series high-shear vacuum homogenizer emulsifier mixer utilizes cutting-edge homogenizing technology and a unique butterfly-type circulation flow field, effectively controlling material particle size within the range of 0.2–200 μm with uniform distribution.

High-Shear Vacuum Emulsifier Machine

A vacuum emulsifying mixer, also called a vacuum emulsifier machine or vacuum homogenizer emulsifier, is an industrial mixing equipment. Generally speaking, a vacuum emulsifying mixer combines high-shear homogenization, heating, cooling, and vacuum functions into one integrated unit. It is designed to mix and emulsify two or more immiscible liquids (typically oil and water) under vacuum conditions to produce smooth, stable, and air-bubble-free creams, lotions, ointments, gels, and pastes.

Unlike conventional open-tank mixers, a vacuum emulsifying mixer removes air from the mixing chamber during operation. This prevents oxidation, eliminates air bubbles, and ensures a uniform, fine-textured final product. The high-shear homogenizer head rotates at high speed (typically up to 3500 rpm), breaking down particles to micron-level fineness, which results  in smooth, glossy emulsions that meet the most demanding quality standards in cosmetics, pharmaceuticals, food, and chemical industries.

AGICO vacuum emulsifying mixers are professionally designed based on advanced European and American technology, offering reliable performance, easy operation, and flexible customization from 50L laboratory models to 5000L industrial production systems. We welcome customers from all over the world to establish business connections with us. 

Choosing the Right Configuration: Lift Type or Platform Type

Based on the movement method of the cover or the tank body, and to optimize cleaning convenience and operational stability, we typically classify vacuum emulsifying mixers into Lift Type and Platform Type.
If your product is high-viscosity like peanut butter with a relatively fixed formulation, the Platform Type is more suitable. If your product requires frequent recipe changeovers, or if production must strictly comply with GMP hygiene standards and requires frequent thorough cleaning, then the Lift Type would be the ideal choice. Our vacuum emulsifier machine has both of lift type and platform type. You can choose different vacuum emulsifying machine according to your requirements.The following pictures are our different configurations.

Lift Type Vacuum Emulsifier Machine

Platform Type Vacuum Emulsifying Mixer

Why Choose AGICO Vacuum Emulsifying Mixer

 

Features of AGICO Vacuum Emulsifying Mixer

How Does a Vacuum Emulsifying Mixer Work?

The working process of a vacuum emulsifying mixer can be broken down into several key stages, the vacuum emulsifier machine can be customized according to customers’ technical requirements.

1. Pre-Mixing in Separate Phase Vessels

Oil-phase ingredients (waxes, oils, emulsifiers) are heated and mixed in the oil phase pot, while water-phase ingredients (water, humectants, water-soluble actives) are prepared in the water phase pot. Both vessels are temperature-controlled.

2. Vacuum Transfer

Under vacuum suction, the oil and water phases are transferred into the main emulsifying mixing vessel through dedicated pipelines. This closed transfer minimizes contamination and air exposure.

3. High-Shear Emulsification

The high-shear homogenizer (3500 rpm) rapidly disperses and emulsifies the oil and water phases into a fine, uniform emulsion. The wall-scraping agitator ensures no material sticks to the vessel wall, while the central paddle stirrer provides macro-level mixing.

4. Vacuum Defoaming & Cooling

After emulsification, the vacuum system continues to remove any residual air. The cooling system gradually reduces the temperature while slow-speed stirring maintains homogeneity. This prevents air re-incorporation and ensures a smooth, glossy final product.

5. Discharge

The finished product can be discharged via a bottom valve (with or without a transfer pump) or by tilting the vessel. The vessel can also be equipped with a hydraulic lifting system for easy access during cleaning and maintenance.

Types of high shear homogenization head emulsion head series

Recommendation for Capacity Selection

This is just a recommendation for customers to choose the right production capacity, we can customize homogenizer head type, control system and so on according to your requirements. 

Vacuum Emulsifying Mixer vs. Conventional Open Mixer

This comparison helps customers understand why a vacuum emulsifying mixer is the superior choice over a conventional mixer.

Specification of AGICO Vacuum Emulsifying Mixer